Day 1
PULPING TECHNOLOGY
8:00 am – 12:00 pm
Overview of the Industry
Industry trends, statistics and information sources
Wood and Fiber Raw Materials
Discuss wood and fiber sources
Differences between hardwoods and softwoods, and important fiber properties that affect paper properties
Preparation of Wood and Chips for Pulping
Woodyard operations including debarking, chipping, screening, storage, and recovery
1:00 pm – 5:00 pm
Overview of Pulping
Primary categories, incl. chemicals and cooking conditions
General pulping terminology
Common pulp properties and tests
Kraft Pulping
Major types of equipment used in pulping
Overview of primary operations in the digesters
Major pulping variables
Overview of some major kraft pulping trends
Mechanical and Semi-Chemical Pulping
Primary mechanical pulping processes
Mechanical vs. chemical and hybrid pulp properties
5:00 pm - Networking Hour with Refreshments
Day 2
8:00 am – 12:00 pm
Pulp Processing
Overview of fiber line pulp processing including washing, screening and cleaning
Major equipment types and key operating variables
Bleaching
Bleaching processes, including oxygen delignification, chlorine dioxide, caustic extraction, peroxide, and others
Bleaching equipment, chemicals, and reactions
Trends and environmental issues
1:00 pm – 5:00 pm
Recycling
Categories of recycled paper and board
Types of contaminants with recycled paper and problems
Overview of different operations and equipment involved with contaminant removal
Chemical Recovery
Overview of the major recovery operations, including evaporation, combustion, and recausticizing
Composition and properties of black liquor and what happens in the evaporators and recovery units
How pulping liquor is regenerated in recausticizing
Lime kiln operations at an overview level
Day 3
PAPER TECHNOLOGY
8:00 am – 12:00 pm
Introductions to Paper Grades and Properties
Important paper and board properties and tests, including strength, optical and printing properties
Paper Mill Stock Preparation
Refining process, primary effects on fibers, and the effects of refining on paper machine operations and paper properties
Primary additives used in paper, including strength adhesives, pigments, sizing, and retention aids
1:00 pm – 5:00 pm
Paper Machine Wet End Operations
Stock approach system operations prior to the paper machine
Main types of headboxes in papermaking and internal ops
Sheet forming process, slice operations, jet to wire effects, fiber orientation, formation, microturbulence, dewatering, and sheet structure variations
Sheet forming operations and paper properties
Forming fabrics, save alls
Twin wire gap formers, varieties, mechanisms of dewatering, and sheet structure
Day 4
8:00 am – 12:00 pm
Pressing
Types of press section configurations and press nip
What happens to the sheet during pressing
Pressing variables and trends
Drying
Overview of dryer can internal operations with steam and condensate, major water removal rate differences, major equipment & operating variables that affect rate of drying
How drying and sheet shrinkage affect paper and board properties; and the role of felts, draw, and sheet restraint
Overview of tissue machine yankee drying and creping ops
Calendering and Winding
Different types of calenders
Sheet properties, examination of major calendering variables
Winding and roll finishing operation overview
1:00 pm – 3:00 pm
Surface Treatments
On machine size press operations, including equipment types and the variables that affect starch pick up in the size press
Primary components in a coating, including pigments, adhesives, and additives
Differences between roll, air knife, and blade coaters
Coating drying, equipment and mechanism, supercalendering
Environmental Control
Overview
of primary and secondary effluent treatment
Review of air & water environmental issues associated with the P&P processes
Earn 2.6 CEUs
The Education Project Center of TAPPI has been reviewed and approved as an Authorized Provider by the International Association for Continuing Education and Training (IACET), 1620 I Street, NW, Suite 615, Washington, DC 20006. TAPPI will award 2.6 CEUs to participants who attend at least 80% of the educational sessions and complete a final program evaluation.